thermoplastic composites

thermoplastic composites

Compared with traditional metals, plastics and thermoset composites, fiber reinforced thermoplastic composites are lighter, tougher, stiffer, and more sustainable and can be produced in high volumes— with the right process.

The Fiberforge process converts pre-impregnated thermoplastic tapes into advanced composite structural parts that meet the demands of almost any high performance application, ranging from aircraft parts to backpack frames.

Thermoplastic advanced composites compared to other materials:

  • 60% lighter and 600% stiffer than steel
  • 30% lighter than aluminum
  • 200% tougher than thermoset composites
  • 500% stiffer than injection molded plastics
  • 60% less scrap during production than sheet goods
Inside
Thermoplastic Composite Material

Thermoplastic Composite Materials

Chemical resistance, high stiffness, strength and excellent damage tolerance are just some of the benefits of using thermoplastic composite materials.
Manufacturing Process Solutions

Manufacturing Process Solution

Fiberforge delivers cost‑effective solutions for manufacturing high‑performance thermoplastic advanced composite products.
Relay Technology

Relay Technology

Efficient manufacturing of thermoplastic advanced composites is here. Our patented RELAY® Station overcomes traditional processing limitations.

Contact us to learn how we can help select the right thermoplastic composite material with you.

Manufacturing Process Solution

Lightweight with high performance properties intact

Efficient manufacturing of thermoplastic advanced composites is here. Our patented RELAY® Station overcomes traditional processing limitations.
Video Presentation
Learn more about Fiberforge from CEO, Dr. Jon Fox-Rubin and CTO, David Cramer